Battery Recycling Hydrometallurgy Pilot Line

• TI-HMP-50 – 50 kg/day hydrometallurgy pilot line for R&D laboratories.
• Modular layout – each process step on its own frame, run alone or linked into one line.
• Flowsheet options – solvent extraction, precipitation and crystallisation steps arranged to the client's chemistry.

• Capacity: typically 50 kg/day of black mass, or to client specification
• Feed: black mass from shredded lithium-ion batteries
• Products: lithium, nickel and cobalt salts
• Leach chemistry: to the client's flowsheet
• Wetted materials: acid-resistant plastics, lined steel or alloy, to client specification
• Temperature and pH control: on each reactor, to the flowsheet
• Bought-in equipment: proven pumps and instruments from leading makers, integrated into a line designed and built by Tech Inc.
• Automation: PLC and SCADA with data logging for scale-up records

The pilot line serves battery recyclers, cathode-material producers and research institutes that need to develop or confirm a hydrometallurgical flowsheet before committing to a full plant. Teams use it to test black mass from different cell chemistries, optimise reagent use and metal recovery, and produce sample salts for product qualification.

• Complete flowsheet – leach, filtration, purification, extraction and crystallisation in one line.
• Scale-up data – logged process data support the design of a commercial plant.
• Flexible – modules can be rearranged as the chemistry develops.
• Built for acid service – wetted parts chosen for the acids and solvents used.
• Plant-scale principles – the pilot uses the same process steps as our plant trains.

• Established manufacturer – part of the Davey Group since 1990, exporting to more than 110 countries.
• Everything under one roof – in-house mechanical fabrication, electrical works, PLC and SCADA automation, and R&D.
• Complete scope – design, supply, installation, commissioning, factory acceptance testing (FAT) and site acceptance testing (SAT).
• Trusted by Saudi Aramco – an established supplier to Saudi Aramco.
• Certified management systems – ISO 9001, ISO 14001 and ISO 45001, with CE marking.
• Close to your project – offices in Chennai (India), Toronto (Canada), Tallinn (Estonia) and Al Khobar (Saudi Arabia).
• For this product – one team handles process design, fabrication, automation and commissioning of the full pilot line.

Engineering to your P&ID, data sheets and company standards; drawings submitted for approval before manufacture; factory acceptance testing (FAT) with client or third-party inspection; export packing and full documentation dossier; installation, commissioning and site acceptance testing (SAT); operator training, spares and after-sales support worldwide. Contact mail@techincresearch.com or +1 (289) 622-1032.

• Leach and Filtration Train – the plant-scale version of the pilot leach and filtration steps.
• Mixer-Settler Solvent Extraction Train – plant-scale metal separation.
• Crystallisation and Membrane Concentration Package – plant-scale salt recovery.
• PLC, RTU and SCADA Control Packages – the automation and data logging platform used on the line.